Elastic performance prediction and 3D drilling simulation of PW-CFRP

ZHOU Qiang; CHEN Yan; WANG Xiaoyu; ZHANG Chuanchuan; CHEN Xuemei; LIU Yuanji; CHEN Qingliang; GOU Jiangyang

doi:10.13394/j.cnki.jgszz.2022.0177

Volume 43 Issue 5

Oct. 2023

Turn off MathJax

Article Contents

Article Navigation > Diamond & Abrasives Engineering > 2023 > 43(5): 592-603

ZHOU Qiang, CHEN Yan, WANG Xiaoyu, ZHANG Chuanchuan, CHEN Xuemei, LIU Yuanji, CHEN Qingliang, GOU Jiangyang. Elastic performance prediction and 3D drilling simulation of PW-CFRP[J]. Diamond & Abrasives Engineering, 2023, 43(5): 592-603. doi: 10.13394/j.cnki.jgszz.2022.0177

Citation:

ZHOU Qiang, CHEN Yan, WANG Xiaoyu, ZHANG Chuanchuan, CHEN Xuemei, LIU Yuanji, CHEN Qingliang, GOU Jiangyang. Elastic performance prediction and 3D drilling simulation of PW-CFRP[J]. Diamond & Abrasives Engineering, 2023, 43(5): 592-603. doi: 10.13394/j.cnki.jgszz.2022.0177

Citation:

ZHOU Qiang, CHEN Yan, WANG Xiaoyu, ZHANG Chuanchuan, CHEN Xuemei, LIU Yuanji, CHEN Qingliang, GOU Jiangyang. Elastic performance prediction and 3D drilling simulation of PW-CFRP[J]. Diamond & Abrasives Engineering, 2023, 43(5): 592-603. doi: 10.13394/j.cnki.jgszz.2022.0177

PDF( 4482 KB)

Elastic performance prediction and 3D drilling simulation of PW-CFRP

doi: 10.13394/j.cnki.jgszz.2022.0177

1.
College of Mechanical & Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
2.
Chengdu Aircraft Industrial (Group) Co., Ltd., Chengdu 610092, China

More Information

Received Date: 2022-10-25
Accepted Date: 2023-02-13
Rev Recd Date: 2023-02-03

Available Online: 2023-12-07

Abstract

Abstract

Plain-woven carbon fiber-reinforced plastic (PW-CFRP) exhibits high damage tolerance and is widely used in the aerospace field. To address the issue that single-scale drilling simulation is difficult to reflect the practical drilling force due to the change in material elastic properties in PW-CFRP drilling simulation, this paper studies the prediction of elastic properties of PW-CFRP and multi-scale three-dimensional drilling simulation. Based on the prediction model of elastic performance parameters with periodic boundary conditions, the three-dimensional drilling simulation of PW-CFRP is carried out using the predicted material elastic performance parameters and the multi-scale finite element method, with experimental verification. The results show that the finite element method based on periodic boundary conditions can accurately predict the elastic constants of braided composites. For the woven unit cell, its boundary surface changes from plane to surface under shear load, and convex-concave warping deformation occurs. The PW-CFRP three-dimensional drilling simulation model, based on the stiffness prediction model, can accurately predict the axial force and torque during the drilling process. Under the same process parameters, the maximum relative errors between the simulation prediction and the experimental results of the drilling thrust force and torque are 14.2% and 8.5%, respectively. The multi-scale drilling simulation of PW-CFRP, from microscopic to mesoscopic to macroscopic, is realized.
- CFRP,
- periodical boundary condition,
- multi-scale analyses,
- elastic constant,
- drilling simulation

FullText(HTML)

References(22)

References

[1]	ZHU C, ZHU P, LIU Z. Uncertainty analysis of mechanical properties of plain woven carbon fiber reinforced composite via stochastic constitutive modeling [J]. Composite Structures,2019,207:684-700. doi: 10.1016/j.compstruct.2018.09.089
[2]	王新峰, 周光明, 周储伟, 等. 基于周期性边界条件的机织复合材料多尺度分析 [J]. 南京航空航天大学学报,2005(6):730-735. doi: 10.3969/j.issn.1005-2615.2005.06.012 WANG Xinfeng, ZHOU Guangming, ZHOU Chuwei, et al. Multi-scale analyses of woven composite based on periodical boundary condition [J]. Journal of Nanjing University of Aeronautics & Astronautics,2005(6):730-735. doi: 10.3969/j.issn.1005-2615.2005.06.012
[3]	KARKKAINEN R L, SANKAR B V. A direct micromechanics method for analysis of failure initiation of plain weave textile composites [J]. Composites Science and Technology,2006,66(1):137-150. doi: 10.1016/j.compscitech.2005.05.018
[4]	GOYAL D, TANG X, WHITCOMB J D. Effect of various parameters on effective engineering properties of 2×2 braided composites [J]. Mechanics of Advanced Materials and Structures,2005,12(2):113-128. doi: 10.1080/15376490490493998
[5]	张超, 许希武. 二维二轴编织复合材料几何模型及弹性性能预测 [J]. 复合材料学报,2010,27(5):129-135. doi: 10.13801/j.cnki.fhclxb.2010.05.019 ZHANG Chao, XU Xiwu. Geometrical model and elastic properties prediction of 2D biaxial braided composites [J]. Acta Material Compositae Sinica,2010,27(5):129-135. doi: 10.13801/j.cnki.fhclxb.2010.05.019
[6]	PEI X, CHEN L, GAO Y, et al. Effect of reinforcement structures on vibration performance of composites [J]. Journal of Composite Materials,2017,51(22):3149-3161. doi: 10.1177/0021998316689602
[7]	WHITCOMB J, SRIRENGAN K. Effect of various approximations on predicted progressive failure in plain weave composites [J]. Composite structures,1996,34(1):13-20. doi: 10.1016/0263-8223(95)00125-5
[8]	COLBY C S, KIM H J. Multi-scale cell analyses of textile composites: "Proceedings of the 15th ASCE Engineering Mechanics Conference" [C/OL]. New York: [s.n.], 2002[2022-12-26]. http://user.engineering.uiowa.edu/~swan/presentations/asce_textiles.pdf
[9]	翟军军. 基于多尺度理论的三维编织复合材料力学性能研究 [D]. 哈尔滨: 哈尔滨理工大学, 2018. ZHAI Junjun. Investigation of mechanical properties of 3D braided composites based on multi-scale theory [D]. Harbin: Harbin University of Science and Technology, 2018.
[10]	DENG Y, CHEN X, WANG H, et al. A multi-scale correlating model for the mechanical properties of tri-axial braided composites [J]. Journal of Reinforced Plastics & Composites,2013,32(24):1934-1955. doi: 10.1177/0731684413496337
[11]	ROUF K, DENTON N L, FRENCH R M. Effect of fabric weaves on the dynamic response of two-dimensional woven fabric composites [J]. Journal of Materials Science,2017,52(17):10581-10591. doi: 10.1007/s10853-017-1183-6
[12]	PERSSON E, ERIKSSON I, ZACKRISSON L. Effects of hole machining defects on strength and fatigue life of composite laminates [J]. Composites Part A: Applied Science and Manufacturing,1997,28(2):141-151. doi: 10.1016/S1359-835X(96)00106-6
[13]	ISBILIR O, GHASSEMIEH E. Three-dimensional numerical modelling of drilling of carbon fiber-reinforced plastic composites [J]. Journal of Composite Materials,2014,48(10):1209-1219. doi: 10.1177/0021998313484947
[14]	FEITO N, DÍAZ-ÁLVAREZ J, LÓPEZ-PUENTE J, et al. Experimental and numerical analysis of step drill bit performance when drilling woven CFRPs [J]. Composite Structures,2018,184:1147-1155. doi: 10.1016/j.compstruct.2017.10.061
[15]	FEITO N, DIAZ-ALVAREZ A, CANTERO J L, et al. Experimental analysis of special tool geometries when drilling woven and multidirectional CFRPs [J]. Journal of Reinforced Plastics and Composites,2016,35(1):33-55. doi: 10.1177/0731684415612931
[16]	张向阳. 平纹编织复合材料钻削损伤机理及表征方法研究 [D]. 西安: 西安理工大学, 2021. ZHANG Xiangyang. Study on drilling damage mechanism and characterization method of plain weave composites [D]. Xi`an: Xi`an University of Technology, 2021.
[17]	XIA Z, ZHANG Y, ELLYIN F. A unified periodical boundary conditions for representative volume elements of composites and applications [J]. International Journal of Solids and Structures,2003,40(8):1907-1921. doi: 10.1016/S0020-7683(03)00024-6
[18]	邵兵. 大丝束碳纤维平纹编织复合材料孔边应力细观分析 [D]. 南昌: 南昌大学, 2018. SHAO Bing. The micromechanical analysis of stress near central hole in big carbon tow plain-woven composite [D]. Nanchang: Nanchang University, 2018.
[19]	张宪丰. 平纹编织陶瓷基复合材料孔边应力多尺度分析 [D]. 南昌: 南昌大学, 2021. ZHANG Xianfeng. Multi-scale analysis of hole edge stress in plain weave ceramic matrix composites [D]. Nanchang: Nanchang University, 2021.
[20]	陈继刚, 薛亚红, 闫世程. 二维机织复合材料弹性常数的有限元法预测 [J]. 复合材料学报,2016,33(8):1702-1709. doi: 10.13801/j.cnki.fhclxb.20151106.003 CHEN Jigang, XUE Yahong, YAN Shicheng. Finite element prediction of elastic constants for 2D woven fabric composite [J]. Acta Material Compositae Sinica,2016,33(8):1702-1709. doi: 10.13801/j.cnki.fhclxb.20151106.003
[21]	张勋, 陈燕, 徐九华, 等. 大厚径碳纤维复合材料三维钻削有限元仿真及试验研究 [J]. 金刚石与磨料磨具工程,2020,40(2):53-60. doi: 10.13394/j.cnki.jgszz.2020.2.0010 ZHANG Xun, CHEN Yan, XU Jiuhua, et al. Finite element simulation of and experimental study on three - dimensional drilling of large diameter carbon fiber composites [J]. Diamond & Abrasives Engineering,2020,40(2):53-60. doi: 10.13394/j.cnki.jgszz.2020.2.0010
[22]	徐陈林. 基于ABAQUS的CFRP/TC4叠层结构钻削技术研究 [D]. 南京: 南京航空航天大学, 2016. XU Chenlin. Research on drilling technology of CFRP/Ti6Al4V stacks based on ABAOUS [D]. Nanjing: Nanjing University of Aeronautics & Astronautics, 2016

Relative Articles

Supplements(0)

Cited By

Proportional views

Proportional views

通讯作者: 陈斌, bchen63@163.com

1.
沈阳化工大学材料科学与工程学院沈阳 110142

Figures(15) / Tables(8)

Get Citation

PDF

XML

Article Metrics

Article views (290) PDF downloads(26)

Elastic performance prediction and 3D drilling simulation of PW-CFRP

doi: 10.13394/j.cnki.jgszz.2022.0177

Abstract

References

Proportional views

Catalog

通讯作者: 陈斌, bchen63@163.com

Article Metrics

Proportional views

Related

Elastic performance prediction and 3D drilling simulation of PW-CFRP

doi: 10.13394/j.cnki.jgszz.2022.0177

Abstract

References

Proportional views

Catalog

通讯作者: 陈斌, bchen63@163.com

Article Metrics

Proportional views

Related

Export File

Citation

Format

Content