Study on mechanism and process of cutting silicon carbide ceramics with diamond wire saw
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摘要: 通过金刚石线锯切割碳化硅陶瓷的单因素试验设计,研究线速度、进给速度、进给速度与线速度比值R等工艺参数对其表面质量的影响规律,并通过超景深三维显微镜、精密粗糙度轮廓仪对其表面形貌、表面粗糙度进行观察和测量。结果表明:当线速度从0.4 m/s增加到1.3 m/s时,碳化硅陶瓷的表面形貌明显改善,进给方向和线锯方向的表面粗糙度分别下降了20.35%和10.45%;当进给速度从6 μm/s增加到24 μm/s时,其表面形貌由好转差,进给方向与线锯方向的表面粗糙度分别上升了12.07%和3.91%;当进给速度与线速度增加但两者比值R固定为2×10-5时,碳化硅陶瓷的表面质量基本维持在同一水平。Abstract: Through the single factor experiment design of cutting SiC ceramics with diamond wire saw, the influences of technological parameters such as the linear speed, the feed speed and the ratio R of feed speed to linear speed on the surface quality of SiC ceramics were studied. The surface morphology and surface roughness were observed and measured by ultra depth of field three-dimensional microscope and precision roughness profiler. The results show that when the linear speed is increased from 0.4 m/s to 1.3 m/s, the surface morphology of SiC ceramics is obviously improved, and the surface roughness in the feed direction and in the wire saw direction is reduced by 20.35% and 10.45%, respectively. When the feed speed is increased from 6 μm/s to 24 μm/s, the surface morphology has changed from better to worse, and the surface roughness in the feed direction and in the wire saw direction is increased by 12.07% and 3.91%, respectively. When the feed speed and the linear speed are increased, while the ratio R of the two is fixed at 2×10-5, the surface quality of SiC ceramics is basically maintained at the same level.
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Key words:
- diamond wire saw /
- SiC ceramics /
- surface morphology /
- surface roughness /
- linear speed /
- feed speed
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