Experimental research on brazed diamond grinding wheel for rail grinding performance
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摘要: 针对树脂砂轮打磨钢轨时存在的火花大、粉尘污染等缺点,设计并制作钢轨打磨用单层钎焊金刚石砂轮。通过钎焊金刚石砂轮和树脂砂轮的钢轨打磨试验对比,对钎焊金刚石砂轮的综合性能进行评价。试验结果表明:在稳定打磨阶段,相比树脂砂轮,钎焊金刚石砂轮的磨削效率高、磨削电流小、磨削火花小,打磨后的工件表面粗糙度好;钎焊金刚石砂轮的主要失效原因是磨屑黏附。Abstract: In view of the shortcomings of large spark and dust pollution in the grinding of rail with resin grinding wheel, a single layer brazed diamond grinding wheel used for rail grinding is designed and made. Through the grinding test, the comprehensive performance of the brazed diamond grinding wheel grinding rail is evaluated. Experimental results show that in the stable grinding stage, the grinding efficiency, grinding current and grinding spark of the diamond grinding wheel are better than that of the resin grinding wheel; the surface roughness of the workpiece after grinding by diamond grinding wheel is good, and the wear debris has no thermal deformation; the main reason of the failure of the diamond grinding wheel is the adhesion of the debris, and the abrasive particles have not been obviously worn out when they fail.
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Key words:
- rail grinding /
- brazed diamond grinding wheel /
- grinding performance /
- grinding test
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