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超声加工制备表面微织构及使役性能研究进展

别文博 赵波 陈凡 王晓博 赵重阳 牛赢

别文博, 赵波, 陈凡, 王晓博, 赵重阳, 牛赢. 超声加工制备表面微织构及使役性能研究进展[J]. 金刚石与磨料磨具工程, 2023, 43(4): 401-416. doi: 10.13394/j.cnki.jgszz.2023.0095
引用本文: 别文博, 赵波, 陈凡, 王晓博, 赵重阳, 牛赢. 超声加工制备表面微织构及使役性能研究进展[J]. 金刚石与磨料磨具工程, 2023, 43(4): 401-416. doi: 10.13394/j.cnki.jgszz.2023.0095
BIE Wenbo, ZHAO Bo, CHEN Fan, WANG Xiaobo, ZHAO Chongyang, NIU Ying. Progress of ultrasonic vibration-assisted machining surface micro-texture and serviceability[J]. Diamond & Abrasives Engineering, 2023, 43(4): 401-416. doi: 10.13394/j.cnki.jgszz.2023.0095
Citation: BIE Wenbo, ZHAO Bo, CHEN Fan, WANG Xiaobo, ZHAO Chongyang, NIU Ying. Progress of ultrasonic vibration-assisted machining surface micro-texture and serviceability[J]. Diamond & Abrasives Engineering, 2023, 43(4): 401-416. doi: 10.13394/j.cnki.jgszz.2023.0095

超声加工制备表面微织构及使役性能研究进展

doi: 10.13394/j.cnki.jgszz.2023.0095
基金项目: 国家自然科学基金(51905157,52005164);河南省科技攻关项目(222102220003,222103810043,232102221018)。
详细信息
    作者简介:

    别文博,男,1987年生,博士。主要研究方向:精密超精密加工技术与装备。E-mail:wenbo187120@163.com

    通讯作者:

    赵波,男,1956年生,教授。主要研究方向:精密超精密加工技术与装备。E-mail:zhaob@hpu.edu.cn

  • 中图分类号: TB559; TG174.4

Progress of ultrasonic vibration-assisted machining surface micro-texture and serviceability

  • 摘要: 超声加工作为一种调控外部能量输入的有效途径,被广泛应用于表面成形改性制造中,通过对界面能量的精准调控,可以实现表面微织构的制备。为促进超声加工技术在表面微织构制备及提高零件使役性能方面的应用,首先,对目前表面织构制备的方法进行对比分析,重点对超声微织构制备的加工方法进行综合评述,分别从不同的振动形式及超声维数分析超声车削、铣削、磨削及超声强化制备表面微织构的特点,并就各工艺应用的局限性及亟须解决的关键问题进行总结。其次,根据各加工工艺制备的表面微织构,分别从摩擦性能、润湿性能及结构色调控等使役性能方面进行分析,主要对表面织构的摩擦磨损、摩擦系数、承载能力、接触性能和光学性能调控等内容进行阐述,结果表明超声加工制备的表面微织构在一定程度上能够提高零件耐磨性,改善表面的亲疏水状态,并能够获得相关的光学功能特性。最后,鉴于目前研究过程中有待深入的方面,对超声加工表面微织构的制备及使役性能进行展望。

     

  • 图  1  超声振动车削不同振动方向

    Figure  1.  Different direction in ultrasonic vibration-assisted turning

    图  2  振动车削制备的不同表面微织构

    Figure  2.  Different surface micro-textures fabricated by vibration-assisted turning

    图  3  超声振动车削不同方向形成的微织构

    Figure  3.  Surface structures generated in ultrasonic vibration-assisted turning with different directions

    图  4  椭圆振动切削模型

    Figure  4.  Model of elliptical vibration cutting

    图  5  纵弯椭圆装置加工的微织构

    Figure  5.  Microtexture machined by longitudinal-bending elliptic devices

    图  6  典型的椭圆振动装置及加工织构

    Figure  6.  Surface texture machined by typical elliptical vibration device

    图  7  非共振椭圆振动切削装置

    Figure  7.  Non-resonant elliptic vibration cutting device

    图  8  非共振椭圆振动切削加工的表面微织构

    Figure  8.  Surface microtexture machined by non-resonant elliptic vibration cutting

    图  9  三维超声椭圆振动切削

    Figure  9.  Three dimensional ultrasonic elliptical vibration cutting

    图  10  三维椭圆振动车削

    Figure  10.  Three dimensional elliptical vibration turning

    图  11  非共振三维椭圆振动装置

    Figure  11.  Non-resonant three dimensional elliptic vibration device

    图  12  光栅3D形貌[50]

    Figure  12.  Grating 3D morphology[50]

    图  13  超声振动铣削制备仿生表面[51]

    Figure  13.  Biomimetic surface fabricated by ultrasonic vibration milling[51]

    图  14  纵扭超声铣削加工表面织构[53]

    Figure  14.  Surface texture machined by longitudinal-torsional ultrasonic milling[53]

    图  15  不同振动方式加工表面微观形貌[54]

    Figure  15.  Microstructure machined with different vibration modes[54]

    图  16  不同维数超声振动铣削表面微织构[55]

    Figure  16.  Surface microtexture of ultrasonic vibration-assisted milling with different dimensions[55]

    图  17  旋转超声表面织构制备

    Figure  17.  Surface texture fabricated by rotary ultrasonic machining

    图  18  超声磨削微织构仿真与试验[57]

    Figure  18.  Simulation and experimental results of micro-texture in ultrasonic vibration-assisted grinding[57]

    图  19  椭圆振动加工的分层织构[60]

    Figure  19.  Hierarchical textured surface generate by elliptical vibration machining[60]

    图  20  超声椭圆单颗磨粒加工表面[61]

    Figure  20.  Surface machined by a single abrasive grain of ultrasonic elliptical vibration[61]

    图  21  纵扭超声磨削加工表面织构

    Figure  21.  Surface texture in longitudinal-torsional ultrasonic grinding

    图  22  不锈钢陈列微织构对比

    Figure  22.  Comparison of display micro-texture with stainless steel

    图  23  不同深度下的表面形貌

    Figure  23.  Surface topography of different depths

    图  24  超声喷丸与传统喷丸对Ti6Al4V表面粗糙度的影响

    Figure  24.  Influence of ultrasonic and conventional shot peening on surface roughness of titanium alloy

    图  25  超声喷丸的表面形貌

    Figure  25.  Surface morphology of ultrasonic shot peening

    图  26  不同条件下的摩擦系数

    Figure  26.  Coefficient of friction in different conditions

    图  27  不同加工参数下的接触角

    Figure  27.  Water contact angle under different machining parameters

    图  28  频率和振幅对接触角的影响

    Figure  28.  Influence of the vibration frequency and amplitude on the contact angle

    图  29  不同表面的接触角

    Figure  29.  Contact angles of different surfaces

    图  30  超声椭圆织构化结构色

    Figure  30.  Structural color by ultrasonic elliptic texturization

    图  31  超声椭圆织构化加工出不同的浮雕

    Figure  31.  Different basso-relievo by ultrasonic elliptic texturization

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  • 收稿日期:  2023-04-24
  • 修回日期:  2023-07-18
  • 录用日期:  2023-07-20
  • 刊出日期:  2023-08-30

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